When we moved to Portland in 2015, we bought a fixer-upper, with all the sad hallmarks of 1970s construction, including a world of nasty old carpet, filled with decades of dust and dander and God knows what. Let’s not even talk about what I found when I pulled up the old carpet pads.
As soon as I could, I started tearing the funky old carpet out of the house, replacing it with hardwood flooring–and with new carpet in two small rooms.
While the Home Depot carpet installers were at the house, I pulled up the last bit of old carpet in the house–on the stairs–and dumped it into their truck (with their kind permission). Then I waited till I had the time to tackle the stair remodel.
Underneath the carpet was just cheap 2×10 construction lumber, with thin boards nailed on as risers. But I had a plan and a few tricks up my sleeve. After seeing thick fir treads at a local restaurant, attached with screws and plugs, I figured out a way to do the same at our place.
My wife and I like rustic elements in home design, and I had purchased a pile of thick native fir for a song from a local sawmill, earmarking them for our new treads. The challenge was how to add thick treads without raising the level of the stairs too much and having an extra-tall step at the bottom and a problem where the top stair meets the upstairs floor. The solution was a miter technique that gives a thin board the appearance of a very thick one. I learned it from a great woodworking friend, Mark Edmundson.
The miter technique let me wrap a wide, 3/4-in.-thick board over the front of every 2×10 tread, and make that board look 1-1-/2 in. thick. I started with thick fir, but the cool thing about this trick is how it will let you start with 3/4-in. boards that are already surfaced. I only used thick timbers because I got them cheap.
The other challenge would be seamlessly fitting risers into the spaces between the treads. For that I used an old trick borrowed from the countertop and cabinet trades: a cardboard template.
By the way, we went with a simple oil finish to complete our rustic look, embracing the wear and tear as part of the character. But you could do this technique with a fine hardwood too, and top it off with a much more protective polyurethane floor finish.
I did my best to grab some shots along the way, so I could share as many tips as possible. Enjoy!